PRODUCT SUMMARY
Increase your Productivity while lowering costs
Rotating inserts can provide faster cutting speeds, longer insert life or both. They are outstanding in interrupted cuts. Instead of fixed inserts limiting productivity, rotating inserts can utilize the full power of the available spindle. With the addition of “wiper” inserts, Revomill’s can provide any surface finish customer specifications require.
Revomill
| Revomill Competitive Comparison with Carbide Inserts | ||||||||||||||
| Results are based on the use of a 4 inch milling cutter. | ||||||||||||||
| Cast Iron | ||||||||||||||
| * | SFM | SFM | IPT | IPT | DOC | WOC | MRR | MRR | RPM | RPM | # of teeth | IPM | IPM | |
| Low | High | Low | High | Low | High | Low | High | Low | High | |||||
| Competitor #1 | 600 | 1000 | 0.003 | 0.012 | 0.12 | 3 | 9.9 | 66.0 | 573 | 955 | 16 | 27.5 | 183.4 | |
| Competitor #2 | 600 | 1200 | 0.004 | 0.014 | 0.12 | 3 | 5.0 | 34.7 | 573 | 1146 | 6 | 13.8 | 96.3 | |
| Competitor #3 | 500 | 1000 | 0.003 | 0.012 | 0.12 | 3 | 4.1 | 33.0 | 477.5 | 955 | 8 | 11.5 | 91.7 | |
| Competitor #4 | 400 | 1200 | 0.004 | 0.012 | 0.12 | 3 | 4.4 | 39.6 | 382 | 1146 | 8 | 12.2 | 110.0 | |
| Revomill | 1000 | 2000 | 0.008 | 0.018 | 0.12 | 3 | 19.3 | 86.6 | 955 | 1910 | 7 | 53.5 | 240.7 | |
| CGI | ||||||||||||||
| * | SFM | SFM | IPT | IPT | DOC | WOC | MRR | MRR | RPM | RPM | # of teeth | IPM | IPM | |
| Low | High | Low | High | Low | High | Low | High | Low | High | |||||
| Competitor #1 | 350 | 700 | 0.002 | 0.008 | 0.12 | 3 | 3.9 | 30.8 | 334.25 | 668.5 | 16 | 10.7 | 85.6 | |
| Competitor #2 | 150 | 500 | 0.004 | 0.01 | 0.12 | 3 | 1.2 | 10.3 | 143.25 | 477.5 | 6 | 3.4 | 28.7 | |
| Competitor #3 | 300 | 700 | 0.003 | 0.01 | 0.12 | 3 | 2.5 | 19.3 | 286.5 | 668.5 | 8 | 6.9 | 53.5 | |
| Competitor #4 | 300 | 1000 | 0.004 | 0.012 | 0.12 | 3 | 3.3 | 33.0 | 286.5 | 955 | 8 | 9.2 | 91.7 | |
| Revomill | 1000 | 1500 | 0.008 | 0.014 | 0.12 | 3 | 19.3 | 50.5 | 955 | 1432.5 | 7 | 53.5 | 140.4 | |
| TERMINOLOGY AND UNITS | ||||||||||||||
| * | ||||||||||||||
| SFM | = | Surface feet per minute / Cutting Speed (Feet/Min) | ||||||||||||
| RPM | = | Spindle Speed (Feet/Min) | ||||||||||||
| IPM | = | Feed rate / Inch per minute (inches/min) | ||||||||||||
| IPT | = | Feed per tooth (inches) | ||||||||||||
| DIA | = | Effective cutting diameter (Inches) | ||||||||||||
| N | = | Number of teeth | ||||||||||||
| FPR | = | Feed per revolution | ||||||||||||
| MRR | = | Metal removal rate (cubic inches per minute) | ||||||||||||
| WOC | = | Width of cut (inches) | ||||||||||||
| DOC | = | Depth of cut (inches) | ||||||||||||